LO Self-cleaning Marine Fuel Oil Handling System Disc

Separator for Power Station

Description:

The PDSD2000-B1205Z separator model is specifically designed to remove water and mechanical impurities from diesel oil, lubricating oil, and other mineral oils. It is commonly used in marine diesel engines and land-used diesel generator units of power stations to reduce wear and prolong engine life. The model is also used to separate two unsolvable liquids with different specific gravity or remove a small number of solid particles from a liquid.

This machine is equipped with automatic control and has several advantages such as high efficiency, low oil consumption, convenient operation, and economic maintenance cost. The centrifugal pump is responsible for pumping out the clear oil and dirty water, while the sludge is discharged automatically and completely.

The PDSD2000-B1205Z separator is a rotary machine that runs at high speed, but after accurate dynamic balancing, it can operate for a long time with low vibration, thus ensuring safety and security. The design, product, and acceptance of this separator are by the standard of GB/T5745 “Marine Disc Separator”.

Advantages:

1. Automatic piston-type slag removal

2. Modular design

3. Automatic operation

Automatic Control System:

Water Control: Automatic control unlocking water, sealing water, and water-seal/water switching.

Pneumatic Control: Filter and adjust compressed air, control three-way changeover pneumatic valve.

Temperature Control: Automatic control of the temperature of the oil line, also control separately or with electric control cabinet at the same time.
Buzzer Control: Monitor oil temperature, pressure, overloading, non-discharging, and leaking, and offer a group of passive contractors stretching out to the control panel.

Condition for mineral oil separation and actual capacity (refer to the chart)

Main Technical Specification

Technical analysis:

Peony's Disc separator technology comparison with foreign companies

Cost Analysis :

Compared selling price and maintenance cost with, Westfalia

and other domestic manufacturers

Value Analysis:

1. According to the requirements of each classification society, all modules are equipped with oil leak alarms and high-temperature alarms.
2. Oil. hydraulic, pneumatic control part adopts the Brand Baode (Germany).

3. Heater adopts the brand SWEP (Germany).

4. Pressure control adopts Korean products or products

5. Screw pump is used instead of the gear pump.

6. All are equipped with an automatic temperature control device (Made by RTK production in Germany or made in China)
7. The main electrical components of the standard electrical control boxes are produced by Schneider company while PLC is produced by Siemens or Mitsubishi.
8. The complete sets referred to above are all Peony’s production of automatic Standard Controls and we certainly can modify the configuration list according to customers’ specified requirements.

Principle and structure

The disc separator is the vertical centrifuge. The drum is installed on the upper side of the vertical shaft. Driven by the motor, it will rotate at a high speed through the gearing. Inside the drum, there is a group of dish parts overlaying each other – a disc. There is a very small gap between the disc. The suspension (or emulsion) is fed into the drum through the inlet in the middle of the drum. When the suspension (or emulsion) flows through the gap between the disc, under the action of the centrifuge, the solid particles (or droplets) go down to the disc in the formation of sediment (or liquid layer). Along the disc surface, the sediment slides out of the disc and accumulates at the part with the largest diameter inside the drum. After the separation, the liquid is discharged out of the drum from the drain outlet. The role of the disc is to reduce the sediment distance of solid particles (or droplets) and enlarge the sediment area of the drum. With the disc inside the drum, the capacity of the separator is improved greatly. The solid gathering inside the drum is manually removed by taking apart the drum after powering off or discharging from the drum through the slag-off part with the separator powered on.

Guarantee:

Peony Centrifuge has been dedicated to producing machinery and types of equipment and carrying out facility construction, pursuing the best quality and producing the best product at the same time.
We are committed to rewarding you with better quality in return for our interest in and faith.
We will do our utmost to one more stepping forward, based on our infinite services and trust in customers.

Basic Information

Zhangjiagang City Peony Machinery Co., Ltd., founded as a special producing enterprise of separating equipment in 2008, is the well-known manufacturer and service provider of separation and filtration in China. Peony dedicated to solving the solid-liquid, liquid-liquid separation problems for clients all over the world and providing separating and filtering mechanical products with convenient operation, high efficiency, reliable quality, and excellent service worldwide. Being a group corporation, Peony has 3 producing bases in China - Zhangjiagang, Nanjing, and Hangzhou city.

Products

As the professional supplier of separating and filtering equipment, we produce basket centrifuges, decanters, and disc separators starch product line, and sell the auxiliary equipment such as clarify equipment, filters, pumps, etc. These 25 series of more than 150 products are self-development of Peony and have attained national patent. Those products and relevant auxiliary equipment are widely used in chemical, petroleum, pharmacy, mining, food, beverage industry, and environmental protection.

We own various kinds of inspection and testing facilities with a value over USD10million, now,16 testing tables,6920 gear testing center, X-ray detecting machine, high-speed dynamic balancing machine, ultrasonic flaw detection machines, etc, we are equipped with complete testing, inspection, analysis control system, advanced testing machines and simulative working condition test table and automatic control testing system, which guarantees our new product research, processing validation, and quality.

We have strongly equipped the robust and precise processing machines from Germany, Italy, England, and our domestic famous brand, here, I'd like to list several of them for your reference.
200 Numerical Control Boring and Milling Machine TK6920
160 Numerical Control Boring and Milling Machine TK6916
Italian PAMA Numerical Control Boring and Milling Machine
80T CNC Lathe
40 T CNC Lathe
2.5m Merry Go Round Machine C525E
Z100 Radial Drill
Numerical Controlled Vertical Milling Machine
Underwater Plasma Cutting Center
CNC Machining Center
 

We harvested great achievement these years, and turnover reaches to 380million RMB in
the year 2013, and we expect to carry out 500million RMB in 2015.

Welcome all who are engaged in the separation and filtration to work with us, and we are also looking for qualified world wide agents to provide better service and deep marketing.

Worldwide Network

Our products have spread all over the world and are applied over 35 countries and regions, for example, America, Germany, Italy, Sweden, Canada, Singapore, Australia, Brazil, Russia, India, Middle East, and Southeast Asia, etc. To provide flexible and qualified technical service to resolve any maintenance issue in the shortest time possible, now we have established agents in many countries such as Brazil, Colombia, Latin America, Bangladesh, Southeast Asia, etc.

Society Reward

Peony is devoting into the charity activity, we are subsidizing some poor students to finish the school and are trying to set up some primary to feedback the society, hereby, we appeal to all people to enter into the charity activity, technical innovation changes the world, love embraces the world!